If It’s Not Impossible, It’s Not Worth Building
No job to small
Services Offered
Welding
Specializing in certified TIG welding under D17.1 and D17.1M standards, ensuring aerospace-grade precision and strength. Our expert welders work with a range of materials, including aluminum, stainless steel, steel, Inconel, and Hastelloy, handling thicknesses from .028” to .128” with absolute precision. Whether fabricating new components or reinforcing mission-critical structures, we deliver welds built to withstand extreme conditions. With rigorous inspection, non-destructive testing, and expert craftsmanship, we ensure every weld meets the highest industry standards—because in aerospace, failure is never an option.
custom RC parts
Bringing aerospace-grade precision to the world of RC with our custom RC parts service. Whether you need lightweight, high-strength components for competitive racing or durable, high-performance parts for extreme conditions, we design and fabricate to your exact specifications. Using advanced TIG welding, CNC machining, and precision fabrication techniques, we craft components from aluminum, stainless steel, Inconel, and more. Every part is built with the same attention to detail and quality that we apply to aerospace manufacturing, ensuring unmatched durability and performance. When off-the-shelf parts won’t cut it, Black Flag Aerospace delivers custom solutions that push the limits.
Fabrication & pROTOTYPING
High-precision fabrication and prototyping for the aerospace industry, delivering rugged, battle-tested components built for extreme performance. Our expert engineers and machinists leverage cutting-edge CNC machining, advanced welding, and composite manufacturing to bring even the most complex designs to life. Whether you need rapid prototypes for concept validation or small-scale production of mission-critical parts, we move fast, think bold, and build without compromise. From airframes to propulsion systems, we craft solutions that defy limits—because in our world, innovation belongs to those daring enough to take it.
Cladding & hardfacing
We provide alloy cladding and hardfacing services, delivering superior wear resistance and durability for mission-critical components. Using advanced TIG welding techniques, we apply high-performance coatings to protect against extreme heat, corrosion, and abrasion. Our expertise includes working with specialty alloys such as Inconel, Hastelloy, and stainless steel, ensuring enhanced longevity and performance in the harshest environments. Whether reinforcing aerospace components, industrial equipment, or high-stress assemblies, our precision cladding and hardfacing solutions keep parts performing longer, stronger, and tougher.
WEld inspection & repair
We provide meticulous weld inspection and repair services to ensure the strength, durability, and precision of critical aerospace components. Using advanced non-destructive testing methods and precision diagnostics, we identify even the smallest flaws that could compromise performance. Our expert welders and technicians specialize in repairing high-stress structures, restoring integrity to airframes, exhaust systems, and other mission-critical parts. Whether it’s routine maintenance or emergency repairs, we deliver welds that withstand the extremes—because failure is never an option in the sky.
Additive manufacturing
Our additive manufacturing services provide cutting-edge solutions for complex, high-performance components. Using advanced 3D printing technologies, we produce lightweight, durable parts with precision and efficiency, reducing material waste while maintaining aerospace-grade strength. We create custom prototypes, functional components, and intricate designs that traditional manufacturing methods can’t achieve. Whether for rapid prototyping, small-batch production, or mission-critical aerospace applications, our additive manufacturing capabilities push the boundaries of innovation, delivering parts built to perform in the most demanding environments.
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our story
Black Flag Aerospace is a small, family-owned business built on precision, craftsmanship, and a relentless dedication to quality. Specializing in TIG welding and repair, we provide aerospace-grade fabrication, inspection, and restoration services that meet the highest industry standards. With certifications in D17.1 and D17.1M welding, we work with aluminum, stainless steel, steel, Inconel, and Hastelloy, ensuring every weld is built to withstand extreme conditions. Our team takes pride in delivering meticulous workmanship and personalized service, treating every project with the same attention to detail as if it were our own. At Black Flag Aerospace, we don’t just weld—we forge reliability, one weld at a time.
