Our Services
At Black Flag Aerospace, we offer a wide range of precision fabrication and welding services tailored for aerospace, high-performance, and RC applications. Our expertise includes custom and one-off parts, prototyping, and small-batch production, ensuring every component meets the highest standards of quality and precision. We specialize in crafting custom RC model parts, delivering lightweight, high-strength components designed for durability and performance. Our services also include comprehensive repair, weld inspection, and non-destructive testing (NDT) to guarantee structural integrity and reliability. With certified D17.1/D17.1M welding on stainless steel, nickel alloys, 4130, and aluminum, we produce aerospace-grade welds built to withstand extreme conditions. Additionally, we provide specialty alloy cladding and hardfacing for enhanced durability, as well as advanced additive manufacturing solutions for complex, high-strength components. Whether developing new parts or restoring mission-critical equipment, Black Flag Aerospace is committed to craftsmanship, performance, and innovation.
Welding
Specializing in certified TIG welding under D17.1 and D17.1M standards, ensuring aerospace-grade precision and strength. Our expert welders work with a range of materials, including aluminum, stainless steel, steel, Inconel, and Hastelloy, handling thicknesses from .028” to .128” with absolute precision. Whether fabricating new components or reinforcing mission-critical structures, we deliver welds built to withstand extreme conditions. With rigorous inspection, non-destructive testing, and expert craftsmanship, we ensure every weld meets the highest industry standards—because in aerospace, failure is never an option.
custom RC parts
At Black Flag Aerospace, we bring aerospace-grade precision to the world of RC with our custom RC parts service. Whether you need lightweight, high-strength components for competitive racing or durable, high-performance parts for extreme conditions, we design and fabricate to your exact specifications. Using advanced TIG welding, CNC machining, and precision fabrication techniques, we craft components from aluminum, stainless steel, Inconel, and more. Every part is built with the same attention to detail and quality that we apply to aerospace manufacturing, ensuring unmatched durability and performance. When off-the-shelf parts won’t cut it, Black Flag Aerospace delivers custom solutions that push the limits.
Brass case cleaning
Our brass cartridge case cleaning service ensures precision, reliability, and longevity for reloaders and shooters who demand the best. Using advanced cleaning and polishing techniques, we remove carbon buildup, tarnish, and debris, restoring cases to a like-new finish without compromising integrity. Our process enhances performance, improves consistency, and extends the lifespan of your brass, making it ideal for both competitive and recreational shooting. Whether you need a small batch cleaned or regular maintenance for high-volume reloading, we deliver spotless, high-quality brass ready for reloading and peak performance.
Fabrication & pROTOTYPING
High-precision fabrication and prototyping for the aerospace industry, delivering rugged, battle-tested components built for extreme performance. Our expert engineers and machinists leverage cutting-edge CNC machining, advanced welding, and composite manufacturing to bring even the most complex designs to life. Whether you need rapid prototypes for concept validation or small-scale production of mission-critical parts, we move fast, think bold, and build without compromise. From airframes to propulsion systems, we craft solutions that defy limits—because in our world, innovation belongs to those daring enough to take it.
Cladding & hardfacing
At Black Flag Aerospace, we provide alloy cladding and hardfacing services, delivering superior wear resistance and durability for mission-critical components. Using advanced TIG welding techniques, we apply high-performance coatings to protect against extreme heat, corrosion, and abrasion. Our expertise includes working with specialty alloys such as Inconel, Hastelloy, and stainless steel, ensuring enhanced longevity and performance in the harshest environments. Whether reinforcing aerospace components, industrial equipment, or high-stress assemblies, our precision cladding and hardfacing solutions keep parts performing longer, stronger, and tougher.
WEld inspection & repair
We provide meticulous weld inspection and repair services to ensure the strength, durability, and precision of critical aerospace components. Using advanced non-destructive testing methods and precision diagnostics, we identify even the smallest flaws that could compromise performance. Our expert welders and technicians specialize in repairing high-stress structures, restoring integrity to airframes, exhaust systems, and other mission-critical parts. Whether it’s routine maintenance or emergency repairs, we deliver welds that withstand the extremes—because failure is never an option in the sky.
Additive manufacturing
Our additive manufacturing services provide cutting-edge solutions for complex, high-performance components. Using advanced 3D printing technologies, we produce lightweight, durable parts with precision and efficiency, reducing material waste while maintaining aerospace-grade strength. We create custom prototypes, functional components, and intricate designs that traditional manufacturing methods can’t achieve. Whether for rapid prototyping, small-batch production, or mission-critical aerospace applications, our additive manufacturing capabilities push the boundaries of innovation, delivering parts built to perform in the most demanding environments.
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